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Automatic Nozzle Cleaning Machines
TNW-X Series
TNW-X36B
TNW-X36B-CEMake a profit by introducing a nozzle cleaning machine!
TNW-X Series by Tozai Kikou makes all The difference!| Performance level | Low | Good | Better | Best |
| Model | Competitors | Tozai TNW-X12 |
Tozai TNW-X24 |
Tozai TNW-X36 |
| Simultaneous cleaning efficiency (# of nozzles) |
4 | 12 | 24 | 36 |
| Washing cycles (3 minutes) |
4 | 12 | 24 | 36 |
| Washing cycles (60 minutes) |
80 | 240 | 480 | 720 |
| Cleaning speed |  |
 |
 |
 |
| Cost effectiveness |
Minimal | Very good | Excellent | Outstanding |
Equipped with AMW engine!
- High efficiency cleaning:
TNW-X36B/X36B-CE (36 nozzles washed simultaneously)
TNW-X24B/X24B-CE (24 nozzles washed simultaneously)
TNW-X12B/X12B-CE (12 nozzles washed simultaneously) - Signal light and air blower are included as standard equipment.
- Compatible with the nozzle holders from conventional models.
- Detergent is made of environmentally friendly "industrial purified water".
- Light weight and compact
- Cleaning method will not cause damages to the nozzles
- Nozzles are revitalized by using a proprietary new cleaning method.
- Simple operation with touch panel.
Cleaning example
| Before cleaning | After cleaning | |||
| Brand H 0402 nozzle |  |
Cleaning for 5 minutes |
 |
Debris on the nozzle surface and inside the hole is completely removed. |
| Brand P 1005 nozzle |  |
Cleaning for 5 minutes |
 |
Solder paste stuck inside the hole of the nozzle is also completely removed. |
| Brand J 1005 nozzle |  |
Cleaning for 5 minutes |
 |
Solder paste stuck inside the hole of the nozzle is completely removed. |
| Brand Y 1005 nozzle |  |
Cleaning for 5 minutes |
 |
Foreign materials stuck on the nozzle surface are completely removed. |
| Brand F 0603 nozzle |  |
Cleaning for 5 minutes |  |
Solder paste stuck inside the hole of the nozzle is completely removed. |
Specifications
| Applicable nozzles | Mounting nozzle | 0201-3216 |
| Operating fluid | Compressed air | Clean air |
| Operating pressure range | 0.5MPa-0.55MPa | |
| Consumed air volume | 300Nℓ/min. or less | |
| Detergent | Recommended detergent | Industrial purified water |
| Consumed volume | More than 200cc/h | |
| Power | Voltage | 100 to 240 VAC |
| Power consumption | 50W or less | |
| External dimensions (Main unit) mm | W x D x H | 450 x 420 x 448 |
| Weight* | Mass | 38kg (X36B/X24B)/35kg (X12B) 39kg (X36B-CE/X24B-CE)/36kg (X12B-CE) |
| Standard equipment | Signal light/Air blower Detergent lower limit sensor |
*When containing 1000 cc of detergent
Specifications and design are subject to change without notice, to improve performance and funtionality.
Dimensions (mm)
Options
Nozzle inspection machine TANI-01-C
Click to see product details
An automatic nozzle visual inspection machine is recommended to avoid inspector's inconsistent judgement.
- The suction hole and the surface are automatically inspected based on the image of the nozzle after cleaning.
- The machine will automatically judge if the condition is pass or fail by comparing to new nozzles.
- The result can be exported as CVS data after reading the 2D code.
| W x D x H | 750 x 450 x 500 |
| Total Weight | 60kg (65kg for TANI-01-CB) |
| Voltage | 100 to 240 VAC |
| Power consumption | 80W or less |
| Plug | IEC60320 C14 inlet |
| Processing Capacity | 3sec-8sec / 1 nozzle |
| Nozzle holder (3 types) | For 12 For 24 For 36 |
| Standard equipments | Signal light_3 lights (red, orange, green) Touch panel (10 inch dot 16 million colors) FTP communication port |
| Options | 2D code reader, PANA-CIM compatible software, database software system, image processing software, nozzle holder |
Specifications and design are subject to change without notice, to improve performance and funtionality.
Nozzle inspection machine TNI-UM-24
Checking nozzle condition after cleaning is very important.
- Our nozzle inspection machine applies the backlight from the back of the nozzle
when inspecting for possible clogging. - The washing nozzle holder can be mounted easily to facilitate inspection procedures.
| Image sensor | 1/4 inch CMOS |
| Effective pixels | 5 million |
| Frame rate | 30fps @ 1080p |
| Focus method | Auto/ Manual |
| Operation Procedure | IR (infrared) remote control (maintenance part number: IR-UM) PC application (UM06-CAM Viewer) |
| Objective lenses | Standard 4x times: 4 / 0,10,160 / 0.17 |
| Output connector | HDMI mini TypeC Mini USB 2.0 |
| Zoom | ■ When using a 21.5 inch monitor (16:9), 4x objective lens (standard) ■ [F magnification setting] PC & HDMI mode Maximum magnification = 152x / Distance = 2.13cm / FOV (field of view) = 2.34mm Minimum magnification = 13x / Distance = 21.8cm / FOV (field of view) = 26.2mm [C magnification setting] HDMI mode Maximum magnification = 273x / Distance = 2.13cm / FOV (field of view) = 1.73mm Minimum magnification = 13x / Distance = 21.8cm / FOV (field of view) = 26.2mm |
Specifications and design are subject to change without notice, to improve performance and funtionality.
Portable nozzle inspection machine TNI-J3-24
*Photo is for TNW-X24B / X24B-CE
This hand-held machine allows high magnification zooming. *CE compatible
It is also ideal for the simple inspection before and after cleaning the nozzles.
| Light-receiving parts | 2 million pixel CMOS |
| Magnification | Up to 200x (Optical x Digital) Optical: 1x to 10x / Digital: 5x |
| Recording media | Built-in 2GB |
| LCD monitor | 2.7-inch full color LCD screen |
| Power supply | Lithium-ion battery NP-120,3.7V |
Specifications and design are subject to change without notice, to improve performance and funtionality.